Papua New Guinea Roller appearance defect detection equipment
Automatic inspection machine for bearing roller appearance defects based on machine vision, consisting of automatic feeding and transfer mechanism, machine vision inspection system, and automatic sorting mechanism. The industrial camera is used to capture the image signal of the measured roller, and the 3D optical imaging, line-scan laser and illumination system are optimally designed to improve the imaging quality, and the edge detection accuracy is improved by image pre-processing.
Category:
Papua New GuineaVisual Inspection Technology and Equipment
Product Description
Automatic inspection machine for bearing roller appearance defects based on machine vision, consisting of automatic feeding and transfer mechanism, machine vision inspection system, and automatic sorting mechanism. Using industrial camera to collect the image signal of the measured roller, the imaging quality is improved by 3D optical imaging, line scan laser and lighting system optimization design, and the edge detection accuracy is improved by image pre-processing. It realizes the identification and classification of defect types such as appearance defects, mixed materials and missed sequences of the measured rollers, thus replacing manual visual inspection, improving the product quality of online production and conducting more efficient quality statistical analysis.
Compared with other inspection methods, the machine vision bearing roller appearance defect automatic inspection machine based on computer image processing not only has the advantages of low cost, flexible processing method, high accuracy and variable inspection type, but also liberates labor force and improves the automation level of enterprise production, which enables enterprises to adapt to the management mode and efficient production mode under the new situation.
Product parameters
| Function | Automatic sorting of NG products and detection of defects in the outer circle of rollers 360 degrees and appearance of both ends | ||
| Test items | External appearance defects, including rolling surface abrasion, extrusion, leakage sequence, embroidery corrosion, convex pits, bruises, cracks and other defects | ||
| Both end face appearance defects, including end face abrasions, bumps, scratches, under-grinding and other defects | |||
| Other requirements | The outer rolling surface of the workpiece is smooth and bright white metal surface, and the two end surfaces are bright white metal surface; the surface of the workpiece is clean and the color is consistent | ||
| Testing Scope | Φ40-80mm length 40-140mm | Detection accuracy | 0.2*0.2mm |
| Detection speed | 500/H | Optical Resolution | 0.05mm |
| Equipment power | 220V,50HZ | Equipment air source | 0.5~0.8MPa |
| Mean time to failure | 10000H | System working environment | Temperature 5℃ to 30℃ humidity less than 70 |
| Equipment appearance color system | Stainless steel metallic color | Equipment size | L*W*H: 1400x600x1500mm; Weight: 1500kg |
| Other features | Real-time display of detection status and NG product quantity alarm | ||