Roller appearance defect detection equipment
Bearing roller appearance defect automatic detection machine based on machine vision, consists of automatic feeding and conveying mechanism, machine vision detection system, and automatic sorting mechanism. It uses an industrial camera to acquire the image signal of the roller to be measured, and improves the imaging quality through 3D optical imaging, line-scan laser, and lighting system optimization design, and improves the edge detection accuracy through image preprocessing.
Key words:
Ultrasonic inspection丨Visual inspection丨Automation
Product Description
- 产品描述
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Automatic bearing roller appearance defect detection machine based on machine vision, consisting of automatic feeding and conveying mechanism, machine vision detection system, and automatic sorting mechanism. It uses an industrial camera to acquire the image signals of the rollers to be tested, and optimizes the imaging quality through 3D optical imaging, line-scan laser, and lighting system design to improve edge detection accuracy. It achieves the identification and classification of appearance defects, mixing, and missing sequences of the rollers to be tested, thereby replacing manual visual inspection, improving the product quality of online production, and conducting more efficient quality statistical analysis.
Compared with other detection methods, the machine vision bearing roller appearance defect automatic detection machine based on computer image processing not only has the advantages of low cost, flexible processing methods, high precision, and variable detection types, but also frees up labor, improves the automation level of enterprise production, and enables enterprises to adapt to the management and efficient production models under the new situation.
Product Parameters
Functions Realize the detection of 360-degree outer circle and both ends appearance defects of the roller and automatic sorting of NG products Inspection Items Outer circle appearance defects, including rolling surface abrasion, extrusion damage, missing sequence, corrosion, pits, bumps, cracks, etc. Appearance defects on both ends, including end face abrasion, convex head, scratches, insufficient grinding, etc. Other Requirements The workpiece outer circle rolling surface is a smooth, bright white metal surface, and both ends are bright white metal surfaces; the workpiece surface is clean and the color is consistent Detection Range Φ40-80mm length 40-140mm Detection Accuracy 0.2*0.2mm Detection Speed 500/H Optical Resolution 0.05mm Equipment Power Supply 220V, 50HZ Equipment Air Source 0.5~0.8MPa Mean Time Between Failures (MTBF) 10000H System Operating Environment Temperature 5℃ to 30℃, humidity less than 70% Equipment Appearance Color Scheme Stainless steel metallic color Equipment Dimensions Length*Width*Height: 1400x600x1500mm; Weight: 1500kg Other Characteristics Real-time display of detection status and NG product quantity alarm
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